Equipment Maintenance Management — SAP MRS and SAP Work Manager
Implement a predictive equipment maintenance system using SAP Multi Resource Scheduling and SAP Work Manager in four workshops of MMK named after Ilyich (PUT, Converter shop, LPC-1700 and LPC-300).
sets of equipment communicators reduction RFID tags
sets of equipment
During the project implementation, SAP MRS, SAP Work Manager and Zebra mobile terminals were used. Technical inspection of equipment from receiving shift tasks to fixing the results of inspections is carried out through special mobile devices. With their help, employees ‘register’ on RFID tags installed on technological units. The screen activates the parameters that need to be checked and enter information about their status. The system allows you to plan activities for the inspection of process units for each specific specialist, to receive more accurate information about the condition of the equipment.
In total, the company has more than 55,000 points of equipment status control, which are checked and recorded in the SAP system. Previously, during crawls, employees collected data on paper, which were later entered into the SAP system, which led to a loss in the quality, completeness and relevance of the data.
3-5% downtime due to early detection of problems
reduced the complexity of the work by more than 60%
27% reduction in repair time
The completeness and reliability of information on the condition of equipment is provided